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Process Engineer

Citus HR1 day ago
Toronto, Ontario, Canada
Senior Level
Full-Time

About the role

Title: Process Engineer – Injection Molding

Status: Full-Time Location: Toronto, ON (North York, Downsview Region) Shift: Day-Shift

Job Summary

We are seeking an experienced Process Engineer with a strong background in plastics manufacturing and injection molding operations. This role is responsible for improving manufacturing processes, supporting production efficiency, troubleshooting molding issues, and driving continuous quality improvements within a fast-paced manufacturing environment. The ideal candidate is hands-on, technically skilled, and comfortable working directly on the production floor to resolve process and tooling challenges.

Key Responsibilities

  • Lead process improvement initiatives to enhance quality, efficiency, and uptime within injection molding operations
  • Collaborate with engineering, quality, maintenance, and production teams during new product launches and mold trials
  • Troubleshoot molding defects and implement corrective actions involving machine settings, tooling modifications, and process adjustments
  • Optimize machine parameters and establish stable processing conditions for both new and existing programs
  • Develop and maintain process documentation, setup sheets, preventive maintenance records, and process control procedures
  • Coordinate mold trials, monitor tooling performance, and follow up on mold repairs and engineering changes
  • Provide technical support and training to setup technicians, maintenance personnel, and production staff in areas such as automation, robotics, and process optimization
  • Participate in selecting and implementing new equipment and automation technologies to improve plant performance
  • Support root cause investigations related to quality concerns, process failures, and equipment issues using structured problem-solving methodologies
  • Utilize quality systems and manufacturing standards, including IATF 16949 methodologies and continuous improvement practices
  • Assist with automation programming and integration of robotic systems within manufacturing processes
  • Review tooling designs and provide recommendations to improve manufacturability and production performance
  • Coordinate sample manufacturing and testing activities in partnership with product engineering teams
  • Maintain accurate records related to tooling inventory, quality approvals, and maintenance schedules
  • Support installation, testing, operation, and repair activities for injection molding equipment
  • Participate in cross-functional product development and stage-gate project activities
  • Prepare technical reports documenting development work, process trials, and validation results
  • Promote workplace safety standards and maintain organized work areas using 5S principles

Required Qualifications

  • Minimum 5 years of experience in plastics manufacturing
  • Minimum 3 years of hands-on injection molding process experience
  • Strong knowledge of plastic materials and molding processes
  • Experience troubleshooting mold defects and implementing corrective process or tooling changes
  • Ability to review tool drawings and recommend design improvements
  • Strong understanding of injection molding equipment, tooling, robotics, and automation systems
  • Experience with process control methodologies and quality systems
  • Knowledge of SPC tools and statistical analysis techniques including control charts, Pareto analysis, and capability studies
  • Strong communication and problem-solving skills
  • Comfortable working in a hands-on manufacturing environment Preferred Qualifications:
  • Degree in Electronics Engineering, Chemical Engineering, Mechanical Engineering, or related field
  • Experience with robotic programming and automation integration
  • Familiarity with IATF 16949 standards and automotive manufacturing practices
  • Experience using structured problem-solving tools such as 8D, DOE, ATS, and time studies
  • Strong technical understanding of hydraulics, pneumatics, tooling, dies, jigs, and gauges

Key Skills Required

  • Injection Molding Process Optimization
  • Plastics Manufacturing Expertise
  • Root Cause Analysis & Troubleshooting
  • Tooling & Mold Evaluation
  • Automation & Robotics Integration
  • Continuous Improvement Methodologies
  • Quality & SPC Analysis

About Citus HR

Staffing and Recruiting
2-10 employees
Founded in 2020

Citus HR is a Canadian full service modern HR consulting and recruitment company. With 30+ years of HR & recruiting executive experience, we leverage cutting-edge technology & our passion for people to provide access to exceptional talent based solutions.

We put YOU first – both people & organizations – to understand and learn each individual’s superpowers to provide organizations with long-term success.

Citus HR acts as your in house full service HR & recruitment experts. Our goal is to ensure all of our clients focus on what they do best – scaling their business – while we do the rest!

We specialize in a wide range of sectors such as Accounting & Finance, Administrative, Construction, Customer Service, Engineering, Human Resources, Industrial & Manufacturing, Sales & Marketing, Supply Chain & Logistics and Technology.

Looking to build a powerful dream team? Or perhaps you are looking to find a job where you can utilize your passion & skills at best? Visit https://www.citushr.com/ today to learn more!

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