Top Benefits
About the role
Date: Sep 25, 2025
Location: St. Thomas, CA
Company: PowerCo Canada Inc.
Level of Experience: Professionals
Job Function: Operations
Job ID: 4251
Manager, Process Development - Cell Assembly
Our Story and Why We're Growing
We are proud to announce the launch of Volkswagen Group’s largest cell factory, PowerCo, in St. Thomas. This is more than just a job – it’s a unique opportunity to shape the future of sustainable energy. Join us as we ramp up operations and help build a world-class company.
At PowerCo, we believe in fostering an environment where ambition meets collaboration, and where flexibility and creativity thrive. You'll be part of a diverse, talented team that is shaping the future of battery production. You’ll have the chance to advance your career while working alongside passionate colleagues who share a vision of making a lasting impact on the world.
Are you ready to be part of something exciting? Power up your career with us!
About the Role
The Assembly Manager in the Process Development department is responsible for overseeing and optimizing the assembly processes for battery cell manufacturing. This role focuses on developing and refining assembly techniques, scaling production, and ensuring a smooth transition of processes from development to full-scale manufacturing. The Assembly Manager will lead a team of engineers and technicians to ensure efficient production processes, collaborate closely with R&D and production teams, and drive continuous improvement initiatives to enhance overall performance.
This position is in-person and located in the charming town of St. Thomas ON.
Key Responsibilities
-
Lead and manage a team of engineers and technicians focused on assembly process development.
-
Set performance objectives for the team, fostering a culture of innovation, collaboration, and excellence.
-
Oversee day-to-day operations in process development, ensuring alignment with production and quality goals.
-
Develop and refine assembly processes to optimize performance, reduce waste, and enhance product quality.
-
Work with R&D teams to transition new assembly methods from pilot stages to full-scale production.
-
Evaluate and implement new technologies, tools, and equipment to improve assembly efficiency.
-
Collaborate closely with the R&D, quality, production, and maintenance teams to troubleshoot issues and develop robust solutions.
-
Act as the liaison between the process development and production departments, ensuring smooth process transfers and scalability.
-
Work with suppliers and equipment vendors to implement new technologies and ensure smooth integration into production processes.
-
Monitor and analyze quality metrics, including first pass yield, defect rates, and rework.
-
Drive continuous improvement initiatives aimed at improving assembly quality and reducing process variability.
-
Implement and maintain rigorous testing procedures to ensure adherence to quality and safety standards.
-
Lead process development projects focused on assembly, including new equipment installations, process trials, and capacity scaling.
-
Manage project timelines, resources, and budgets to ensure timely and successful completion.
-
Report regularly to senior management on the status of development projects and key performance metrics.
-
Ensure all assembly processes adhere to safety regulations and company standards, promoting a culture of safety within the team.
-
Conduct regular safety audits and ensure that team members are trained on the latest safety protocols.
-
Ensure compliance with environmental and regulatory standards in all process development activities.
What you bring to the Team
-
Bachelor’s degree or higher in in electrical, mechanical, materials, chemical or electrochemical engineering, or a related major.
-
7+ years of experience in lithium-ion battery design, development, prototyping, or manufacturing, ideally within a global organization.
-
Strong understanding of the assembly manufacturing process.
-
Familiarity with data collection and analysis and statistical process control (SPC)
-
Proficient in manufacturing feasibility, method plan validation, design principles, measurement process validation, FMEA, MES and DOE .
-
Familiarity with analytical software and programming languages (e.g. JMP, Minitab, MATLAB, Python etc.)
-
Ability to follow through and make significant progress in a fast pace, dynamic environment.
-
Experience in initial phase of a battery cell production plant would be considered an asset.
-
Working experience with automotive OEMs is an asset.
-
6 sigma green belt certificate will be plus
-
Integrity and value-driven working style, complaint to rules and regulation.
-
Adaptable to international teams with cross-cultural communication skills.
-
Experience in process development, optimization, and scale-up from pilot to full production is a plus.
-
Willingness to work in a fast-paced, dynamic environment with a focus on continuous improvement.
-
Ability to adapt to changing requirements and new technologies.
-
Knowledge of safety standards and environmental regulations related to chemical processes, battery manufacturing, and high-tech production environments.
-
Strong understanding of assembly manufacturing processes and quality standards in battery production.
-
Familiarity with statistical process control (SPC), lean manufacturing, and Six Sigma methodologies.
Power Perks
-
Attractive Remuneration: We offer a competitive and attractive remuneration that reflect your skills, experience, and contributions.
-
Vacation Allowance: We offer our employees competitive paid time off. Plus, you don’t need to take any vacation days from December 24 to December 31.
-
Opportunities for development
-
Relocation Support
-
Opportunities to participate in exciting company events that give back to the community.
-
Competitive employer paid benefits and overall compensation package with extended health care, dental, vision and mental health support.
-
Pension and Retirement Savings: We contribute to a Registered Pension Plan and matching contribution to a retirement savings plan.
Please note that we appreciate the interest of all candidates, however only those under consideration will be contacted.
We believe that the best results are created in a diverse and inclusive environment.
Therefore, all qualified applications will be considered for employment regardless of age, race, religion, gender (identity), sexual orientation, national origin or disability.
PowerCo Canada Inc. is committed to providing accommodations for people with disabilities including during the application process. If you require an accommodation because of a disability, we will work with you to determine what reasonable accommodation may be available to meet your needs whether it be as an applicant or an employee. Applicants need to make their needs known in advance. If you are selected for an interview and require an accommodation, you are encouraged to advise the Recruiter who will consult with you to determine an appropriate and reasonable accommodation.
Company: PowerCo Canada Inc.
Location: St. Thomas, CA
Job Function: Operations
Level of Experience: Professionals
Job ID: 4251
Change the Future with Us
PowerCo was founded in 2022 to become a global battery champion. Headquartered in Germany, we are currently ramping up gigafactories in Salzgitter, Valencia and St. Thomas in Canada with a total volume of up to 200 GWh. We are integrating the entire value chain and building a supply chain as local as possible. With that we are driving the development of a strong, sustainable battery industry in Europe and North America.
Diversity, Equity and Inclusion
PowerCo Canada Inc. is committed to diversity and inclusion in the workplace. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, family status, gender identity, gender expression, national origin, age, disability, or any other characteristic protected by federal, or local laws.
PowerCo Canada Inc. is committed to providing accommodations for people with disabilities including during the application process. If you require an accommodation because of a disability, we will work with you to determine what reasonable accommodation may be available to meet your needs whether it be as an applicant or an employee. Applicants need to make their needs known in advance. If you are selected for an interview and require an accommodation, you are encouraged to advise the Recruiter who will consult with you to determine an appropriate and reasonable accommodation.
Please note that we appreciate the interest of all candidates, however only those under consideration will be contacted.
About PowerCo
At PowerCo, we are shaping the battery future. Founded by the Volkswagen Group in 2022, PowerCo is a globally operating battery cell manufacturer with a strong commitment to sustainability. The company, headquartered in Salzgitter, is rooted in Europe and is responsible for the development and production of battery cells, as well as the vertical integration of the value chain. PowerCo is currently ramping-up three cell factories with a combined capacity of up to 200 gigawatt-hours per year: Salzgitter in Germany, Valencia in Spain, and St. Thomas in Canada. Our company is dedicated to driving sustainable energy solutions that contribute to a greener future, leveraging our expertise and innovation to make a positive impact on the global energy landscape.
Top Benefits
About the role
Date: Sep 25, 2025
Location: St. Thomas, CA
Company: PowerCo Canada Inc.
Level of Experience: Professionals
Job Function: Operations
Job ID: 4251
Manager, Process Development - Cell Assembly
Our Story and Why We're Growing
We are proud to announce the launch of Volkswagen Group’s largest cell factory, PowerCo, in St. Thomas. This is more than just a job – it’s a unique opportunity to shape the future of sustainable energy. Join us as we ramp up operations and help build a world-class company.
At PowerCo, we believe in fostering an environment where ambition meets collaboration, and where flexibility and creativity thrive. You'll be part of a diverse, talented team that is shaping the future of battery production. You’ll have the chance to advance your career while working alongside passionate colleagues who share a vision of making a lasting impact on the world.
Are you ready to be part of something exciting? Power up your career with us!
About the Role
The Assembly Manager in the Process Development department is responsible for overseeing and optimizing the assembly processes for battery cell manufacturing. This role focuses on developing and refining assembly techniques, scaling production, and ensuring a smooth transition of processes from development to full-scale manufacturing. The Assembly Manager will lead a team of engineers and technicians to ensure efficient production processes, collaborate closely with R&D and production teams, and drive continuous improvement initiatives to enhance overall performance.
This position is in-person and located in the charming town of St. Thomas ON.
Key Responsibilities
-
Lead and manage a team of engineers and technicians focused on assembly process development.
-
Set performance objectives for the team, fostering a culture of innovation, collaboration, and excellence.
-
Oversee day-to-day operations in process development, ensuring alignment with production and quality goals.
-
Develop and refine assembly processes to optimize performance, reduce waste, and enhance product quality.
-
Work with R&D teams to transition new assembly methods from pilot stages to full-scale production.
-
Evaluate and implement new technologies, tools, and equipment to improve assembly efficiency.
-
Collaborate closely with the R&D, quality, production, and maintenance teams to troubleshoot issues and develop robust solutions.
-
Act as the liaison between the process development and production departments, ensuring smooth process transfers and scalability.
-
Work with suppliers and equipment vendors to implement new technologies and ensure smooth integration into production processes.
-
Monitor and analyze quality metrics, including first pass yield, defect rates, and rework.
-
Drive continuous improvement initiatives aimed at improving assembly quality and reducing process variability.
-
Implement and maintain rigorous testing procedures to ensure adherence to quality and safety standards.
-
Lead process development projects focused on assembly, including new equipment installations, process trials, and capacity scaling.
-
Manage project timelines, resources, and budgets to ensure timely and successful completion.
-
Report regularly to senior management on the status of development projects and key performance metrics.
-
Ensure all assembly processes adhere to safety regulations and company standards, promoting a culture of safety within the team.
-
Conduct regular safety audits and ensure that team members are trained on the latest safety protocols.
-
Ensure compliance with environmental and regulatory standards in all process development activities.
What you bring to the Team
-
Bachelor’s degree or higher in in electrical, mechanical, materials, chemical or electrochemical engineering, or a related major.
-
7+ years of experience in lithium-ion battery design, development, prototyping, or manufacturing, ideally within a global organization.
-
Strong understanding of the assembly manufacturing process.
-
Familiarity with data collection and analysis and statistical process control (SPC)
-
Proficient in manufacturing feasibility, method plan validation, design principles, measurement process validation, FMEA, MES and DOE .
-
Familiarity with analytical software and programming languages (e.g. JMP, Minitab, MATLAB, Python etc.)
-
Ability to follow through and make significant progress in a fast pace, dynamic environment.
-
Experience in initial phase of a battery cell production plant would be considered an asset.
-
Working experience with automotive OEMs is an asset.
-
6 sigma green belt certificate will be plus
-
Integrity and value-driven working style, complaint to rules and regulation.
-
Adaptable to international teams with cross-cultural communication skills.
-
Experience in process development, optimization, and scale-up from pilot to full production is a plus.
-
Willingness to work in a fast-paced, dynamic environment with a focus on continuous improvement.
-
Ability to adapt to changing requirements and new technologies.
-
Knowledge of safety standards and environmental regulations related to chemical processes, battery manufacturing, and high-tech production environments.
-
Strong understanding of assembly manufacturing processes and quality standards in battery production.
-
Familiarity with statistical process control (SPC), lean manufacturing, and Six Sigma methodologies.
Power Perks
-
Attractive Remuneration: We offer a competitive and attractive remuneration that reflect your skills, experience, and contributions.
-
Vacation Allowance: We offer our employees competitive paid time off. Plus, you don’t need to take any vacation days from December 24 to December 31.
-
Opportunities for development
-
Relocation Support
-
Opportunities to participate in exciting company events that give back to the community.
-
Competitive employer paid benefits and overall compensation package with extended health care, dental, vision and mental health support.
-
Pension and Retirement Savings: We contribute to a Registered Pension Plan and matching contribution to a retirement savings plan.
Please note that we appreciate the interest of all candidates, however only those under consideration will be contacted.
We believe that the best results are created in a diverse and inclusive environment.
Therefore, all qualified applications will be considered for employment regardless of age, race, religion, gender (identity), sexual orientation, national origin or disability.
PowerCo Canada Inc. is committed to providing accommodations for people with disabilities including during the application process. If you require an accommodation because of a disability, we will work with you to determine what reasonable accommodation may be available to meet your needs whether it be as an applicant or an employee. Applicants need to make their needs known in advance. If you are selected for an interview and require an accommodation, you are encouraged to advise the Recruiter who will consult with you to determine an appropriate and reasonable accommodation.
Company: PowerCo Canada Inc.
Location: St. Thomas, CA
Job Function: Operations
Level of Experience: Professionals
Job ID: 4251
Change the Future with Us
PowerCo was founded in 2022 to become a global battery champion. Headquartered in Germany, we are currently ramping up gigafactories in Salzgitter, Valencia and St. Thomas in Canada with a total volume of up to 200 GWh. We are integrating the entire value chain and building a supply chain as local as possible. With that we are driving the development of a strong, sustainable battery industry in Europe and North America.
Diversity, Equity and Inclusion
PowerCo Canada Inc. is committed to diversity and inclusion in the workplace. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, family status, gender identity, gender expression, national origin, age, disability, or any other characteristic protected by federal, or local laws.
PowerCo Canada Inc. is committed to providing accommodations for people with disabilities including during the application process. If you require an accommodation because of a disability, we will work with you to determine what reasonable accommodation may be available to meet your needs whether it be as an applicant or an employee. Applicants need to make their needs known in advance. If you are selected for an interview and require an accommodation, you are encouraged to advise the Recruiter who will consult with you to determine an appropriate and reasonable accommodation.
Please note that we appreciate the interest of all candidates, however only those under consideration will be contacted.
About PowerCo
At PowerCo, we are shaping the battery future. Founded by the Volkswagen Group in 2022, PowerCo is a globally operating battery cell manufacturer with a strong commitment to sustainability. The company, headquartered in Salzgitter, is rooted in Europe and is responsible for the development and production of battery cells, as well as the vertical integration of the value chain. PowerCo is currently ramping-up three cell factories with a combined capacity of up to 200 gigawatt-hours per year: Salzgitter in Germany, Valencia in Spain, and St. Thomas in Canada. Our company is dedicated to driving sustainable energy solutions that contribute to a greener future, leveraging our expertise and innovation to make a positive impact on the global energy landscape.