What To Expect Tesla Toronto Automation is looking for a highly motivated Process Engineer to actively contribute to the development and management of new assembly lines. This involves utilizing our advanced cell manufacturing equipment specifically designed for Tesla's cutting-edge battery cell—a crucial component in Tesla vehicles and storage systems.

Tesla Toronto Automation designs and delivers complex, high-impact manufacturing systems that enable Tesla’s global production footprint. This is an opportunity to contribute to the development of world-class, highly automated facilities in a fast-paced, execution-driven environment. In this role, you will work across new and existing mechanical designs, resolving issues and driving improvements for a wide range of automated equipment and sub-assemblies used in production. As a machine-builder, Tesla Toronto Automation is uniquely positioned to design, prototype, and deploy new automation solutions that accelerate development cycles and support the launch of mass-production manufacturing lines. The role emphasizes cross-functional collaboration with Mechanical Design, Controls, Manufacturing Engineering, Project Management, and Quality, with a strong focus on process development, cost reduction, equipment robustness, and improving yield and throughput across Tesla manufacturing sites worldwide.

The ideal candidate for this role possesses strong analytical skills, a positive and can-do attitude and meticulous attention to detail.

What You'll Do- Implement Engineering Change Orders on existing machinery to unlock capacity and improve Overall Equipment Effectiveness (OEE)

• Lead the process commissioning on new production lines through factory acceptance testing (FAT) and site acceptance testing (SAT)
• Participate in the development and maintenance of Failure Mode Effects Analysis (FMEA) and Control Plans
• Perform Gage R&R analysis with proficiency to resolve gaps in machine performance
• Implement and support Lean manufacturing and 5S initiatives
• Work with production staff and engineers to develop, validate, and improve processes used in manufacturing and manufacturability of designs
• Debug process integration issues to ensure interactions between processes are kept under control
• Build process documentation to accurately define the process to cross-functional teams (equipment, quality, production, etc.)
• Develop and train the sustaining team for optimal support in a 24hr production facility
• Execute Design of Experiments (DoE) to optimize process conditions to improve cycle time and process yield without compromising product quality What You'll Bring- Degree in Engineering, Physics or Applied Sciences; or equivalent in experience and evidence of exceptional ability
• Must be willing to travel (up to 50%) and flexible to travel at any time
• Hands on experience with machine maintenance, machine safety and machine set-up
• Must be comfortable working with chemicals
• Ability to work with a variety of skill sets, from professionals to trades and office staff
• Demonstrated ability to read and interpret BOMs, mechanical, and electrical drawings
• Good at troubleshooting machine issues and challenges
• Strong skills with common workplace software (word processor, spreadsheet, database, etc.)
• Experience analyzing and optimizing manufacturing processes using Failure Mode and Effects Analysis (FMEA/PFMEA)
• Experience performing root cause analysis to resolve complex manufacturing issues , Tesla