About the role
Job Title: Senior Engineer
Reports To: Engineering Manager
Location: 1270 Aberdeen St, Hawkesbury, ON K6A 1K7
About DART
DART Aerospace’s primary focus is to design, manufacture, market, and distribute innovative and customized STC’d solutions for helicopters and the aerospace industry worldwide. With over 1,100 Supplemental Type Certificates (STCs) and 5,000 products, DART offers a comprehensive portfolio of aftermarket products, accessories, spare parts, and tools for civil and military operators, major rotorcraft OEMs (Agusta Westland, Bell Helicopter, EADS Eurocopter, Robinson, Sikorsky), completion centers, and MRO facilities. Our robust engineering capabilities and manufacturing centers of excellence deliver rapid, high-quality solutions with exceptional customer support across more than 120 countries.
Job Summary
DART Aerospace is seeking a skilled and innovative Senior Engineer to lead the development of advanced aerospace systems and components. The ideal candidate will bring strong technical expertise, creativity, and leadership to complex engineering projects from concept to certification.
Key Responsibilities
- Lead and participate in the conceptualization, design, analysis, and development of aerospace systems and components.
- Perform advanced engineering analyses, including structural, thermal, and fatigue analysis, using FEA and other methods.
- Develop and maintain comprehensive engineering documentation: CAD drawings, specifications, reports, and test plans in compliance with industry and regulatory standards.
- Plan, execute, and oversee testing and validation activities; analyze test data and compile detailed technical reports.
- Proactively identify and resolve complex technical challenges with innovative, cost-effective solutions.
- Collaborate with manufacturing, quality assurance, supply chain, and project management teams to ensure successful product development and launch.
- Provide mentorship and technical leadership to junior engineers and designers.
- Contribute to the continuous improvement of engineering processes, tools, and best practices.
- Lead and participate in design reviews; effectively communicate technical findings to internal and external stakeholders.
- Ensure compliance with all safety regulations and quality assurance standards throughout the development lifecycle.
Qualifications
- Bachelor’s degree in mechanical or aerospace engineering.
- 10+ years of relevant experience in aerospace product development, mechanical design, or structural engineering.
- Strong proficiency in 3D CAD software SolidWorks.
- In-depth knowledge of aerospace materials, structural analysis, and manufacturing processes.
- Experience with regulatory compliance and certification processes (e.g., FAA, EASA, TCCA).
- Demonstrated ability to manage multiple projects, prioritize tasks, and meet deadlines in a fast-paced environment.
- Excellent problem-solving skills and attention to detail.
- Strong communication and interpersonal skills, with the ability to lead cross-functional teams and mentor others.
- Knowledge of STC development processes is a strong asset.
About DART Aerospace
With its extensive engineering capabilities and manufacturing centers, DART provides industry-leading design, manufacturing, and market-certified solutions for the helicopter and aerospace industry. With an impressive line-up of over 1,500 STCs, DART offers a comprehensive portfolio of mission equipment and related services, replacement parts, and tooling for civil and military operators, completion centers, MR&O facilities, and all major rotorcraft OEMs. DART's key products include aerial firefighting systems, flotation systems, landing gear, interior and exterior accessories, cargo expansion, cable cutters, environmental control systems, and ground support equipment. All of DART’s fast time-to-market solutions are delivered with superior customer support in over 120 countries worldwide.
About the role
Job Title: Senior Engineer
Reports To: Engineering Manager
Location: 1270 Aberdeen St, Hawkesbury, ON K6A 1K7
About DART
DART Aerospace’s primary focus is to design, manufacture, market, and distribute innovative and customized STC’d solutions for helicopters and the aerospace industry worldwide. With over 1,100 Supplemental Type Certificates (STCs) and 5,000 products, DART offers a comprehensive portfolio of aftermarket products, accessories, spare parts, and tools for civil and military operators, major rotorcraft OEMs (Agusta Westland, Bell Helicopter, EADS Eurocopter, Robinson, Sikorsky), completion centers, and MRO facilities. Our robust engineering capabilities and manufacturing centers of excellence deliver rapid, high-quality solutions with exceptional customer support across more than 120 countries.
Job Summary
DART Aerospace is seeking a skilled and innovative Senior Engineer to lead the development of advanced aerospace systems and components. The ideal candidate will bring strong technical expertise, creativity, and leadership to complex engineering projects from concept to certification.
Key Responsibilities
- Lead and participate in the conceptualization, design, analysis, and development of aerospace systems and components.
- Perform advanced engineering analyses, including structural, thermal, and fatigue analysis, using FEA and other methods.
- Develop and maintain comprehensive engineering documentation: CAD drawings, specifications, reports, and test plans in compliance with industry and regulatory standards.
- Plan, execute, and oversee testing and validation activities; analyze test data and compile detailed technical reports.
- Proactively identify and resolve complex technical challenges with innovative, cost-effective solutions.
- Collaborate with manufacturing, quality assurance, supply chain, and project management teams to ensure successful product development and launch.
- Provide mentorship and technical leadership to junior engineers and designers.
- Contribute to the continuous improvement of engineering processes, tools, and best practices.
- Lead and participate in design reviews; effectively communicate technical findings to internal and external stakeholders.
- Ensure compliance with all safety regulations and quality assurance standards throughout the development lifecycle.
Qualifications
- Bachelor’s degree in mechanical or aerospace engineering.
- 10+ years of relevant experience in aerospace product development, mechanical design, or structural engineering.
- Strong proficiency in 3D CAD software SolidWorks.
- In-depth knowledge of aerospace materials, structural analysis, and manufacturing processes.
- Experience with regulatory compliance and certification processes (e.g., FAA, EASA, TCCA).
- Demonstrated ability to manage multiple projects, prioritize tasks, and meet deadlines in a fast-paced environment.
- Excellent problem-solving skills and attention to detail.
- Strong communication and interpersonal skills, with the ability to lead cross-functional teams and mentor others.
- Knowledge of STC development processes is a strong asset.
About DART Aerospace
With its extensive engineering capabilities and manufacturing centers, DART provides industry-leading design, manufacturing, and market-certified solutions for the helicopter and aerospace industry. With an impressive line-up of over 1,500 STCs, DART offers a comprehensive portfolio of mission equipment and related services, replacement parts, and tooling for civil and military operators, completion centers, MR&O facilities, and all major rotorcraft OEMs. DART's key products include aerial firefighting systems, flotation systems, landing gear, interior and exterior accessories, cargo expansion, cable cutters, environmental control systems, and ground support equipment. All of DART’s fast time-to-market solutions are delivered with superior customer support in over 120 countries worldwide.