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Astrobase Space Technologies logo

Structural Design and Analysis Engineer

  • Burlington, ON
  • On-site
  • Posted Oct 12, 2026
  • 1 position

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Employment type
Full-time
Experience level
Mid-level · 2+ years
Posting language
English
Working hours
40 hours per week
Seniority
Entry level

Job summary

Design and develop rocket structures, perform structural calculations and FEA, and assess loads, failure modes, safety, and structural performance. Optimize designs for weight and manufacturability, and collaborate with manufacturing teams to support testing, assembly, and vehicle integration.

Job details

About Astrobase Space Technologies Astrobase is a pioneering spacetech startup founded by prominent Senior ISRO scientists and IIT Bombay alumni with over 20 years of experience in designing, manufacturing, testing and flying advanced Cryogenic Launch Vehicles. Driven by a vision to make India a Space tech powerhouse, we are developing innovative launch vehicles that will transform space exploration. At Astrobase, you’ll be part of a team creating history in the Indian space industry. Our goal is to become the first private space company from India to land on the moon economically. Key Responsibilities Structural Design & Development Proficiency in 1D structural calculations. Design and develop primary and secondary structures for rockets. Work with metallic and composite materials to optimize structural efficiency and weight reduction. Perform detailed CAD modeling of aerospace structures, ensuring integration with propulsion, avionics, and thermal systems. Structural Analysis & Load Evaluation Conduct Finite Element Analysis (FEA) using tools like ANSYS, Abaqus to assess stress, strain, buckling, and fatigue life. Evaluate various loading conditions, including aerodynamic loads, inertial loads, dynamic loads, and thermal stresses. Perform hand calculations and classical structural analysis to validate FEA results. Conduct dynamic, thermo-structural, and Power Spectral Density (PSD) analysis for aerospace structures. Failure Analysis & Safety Assessment Identify potential failure modes (yielding, buckling, fatigue, fracture) and develop mitigation strategies. Apply industry-standard failure criteria (e.g., Von Mises) for material selection and structural safety. Support design reviews, trade studies, and safety assessments to ensure compliance with aerospace standards. Structural Optimization & Weight Reduction Apply topology optimization, lightweight material selection, and advanced manufacturing techniques to minimize weight without compromising strength. Explore alternative design configurations to enhance structural efficiency and manufacturability. Manufacturing Support & Testing Collaborate with manufacturing and production teams to ensure the feasibility of designs. Support structural testing, including static load tests, vibration tests, and material characterization. Assist in the assembly and integration of structures with other vehicle subsystems. Desired Skills And Qualifications Proficiency in CAD software (SpaceClaim, Autodesk Fusion, AutoCAD). Expertise in FEA tools (ANSYS, Abaqus). Strong knowledge of metallic and composite materials. Experience in structural analysis (fatigue, fracture, buckling, impact, thermos structural, PSD, Modal, vibration). Hands-on experience with structural testing and data validation. Proficiency in 1D structural calculations. Ability to work in a fast-paced startup environment and manage multiple priorities. Strong problem-solving and analytical skills. Excellent communication and teamwork skills to collaborate with propulsion, aerodynamics, and manufacturing teams. Ability to document and present analysis results clearly. Preferred Qualifications Experience in rocket interstage, tank, fairing, or payload adapter structures. Knowledge of spacecraft loads, dynamics, and vibrational analysis. Hands-on experience with additive manufacturing (3D printing) for aerospace structures. Proficiency in CAD software (SpaceClaim, Autodesk Fusion, AutoCAD). Expertise in FEA tools (ANSYS, Abaqus). Strong knowledge of metallic and composite materials. Experience in structural analysis (fatigue, fracture, buckling, impact, thermos structural, PSD, Modal, vibration). Hands-on experience with structural testing and data validation. Proficiency in 1D structural calculations. WHY WORK WITH US? At Astrobase, We Believe In The Power Of Human Ingenuity And Collaboration To Push The Boundaries Of Space Exploration. As a Team Member, You’ll Be Creating History: Join us in developing cutting-edge launch vehicles, playing a pivotal role in transforming space access and shaping the future of space exploration. Collaborating with Experts: Work alongside ISRO scientists and industry veterans with decades of experience in designing India’s iconic space missions like Chandrayaan 3 Growth Opportunities: As Astrobase scales, you’ll have the chance to take on leadership roles and be part of an expanding organization driving change in the Indian space sector. Pioneering Space Technology: Your contributions will not only impact Astrobase but also in

What you’ll do

Design and develop rocket structures, perform structural calculations and FEA, and assess loads, failure modes, safety, and structural performance. Optimize designs for weight and manufacturability, and collaborate with manufacturing teams to support testing, assembly, and vehicle integration.

Requirements

Candidates should be proficient in CAD tools and FEA software, with strong knowledge of metallic and composite materials and experience in structural analysis and testing. The role also requires 1D structural calculations, analytical problem-solving, clear technical documentation, and effective collaboration in a fast-paced startup environment.

Listed skills

  • AutoCAD · Preferred

Other relevant skills

Identified from the job description. Confirm important requirements above.

  • Structural Design
  • 1D Structural Calculations
  • Finite Element Analysis
  • ANSYS
  • Abaqus
  • CAD Modeling
  • SpaceClaim
  • Autodesk Fusion
  • AutoCAD
  • Metallic Materials
  • Composite Materials
  • Fatigue Analysis
  • Buckling Analysis
  • Thermo-Structural Analysis
  • Modal Analysis
  • Structural Testing

Job areas

  • Engineering
  • Manufacturing
  • Science & Research