Tusharkumar Rupani

Perform incoming, in-process, and final inspections across manufacturing and assembly operations to ensure compliance with engineering drawings, GD&T, and product specifications. Apply metallurgical testing, dimensional verification, and material traceability to validate product quality in accordance with ISO 9001, IATF 16949, ASTM, and ASME standards. Manage non-conformances by supporting root cause analysis RCA and CAPA activities, while maintaining accurate inspection records, NCRs, and controlled documentation. Collaborate with quality, engineering, and production teams to resolve quality issues, prevent repeat defects, and maintain consistent process control in manufacturing environments.

1. Production Technician

   Avidbots Corp

   Sep 2025 to Present

   Kitchener, ON, Canada

   • Assemble and integrate autonomous robotic systems by following engineering drawings, wiring diagrams, and detailed build instructions to ensure accurate and repeatable assemblies. • Perform sub-assembly, wiring, BIOS-OS installation, and functional testing including sensor calibration, burn-in, and validation, supporting higher first-pass build acceptance and reduced rework. • Conduct visual and dimensional inspections during assembly stages, identifying fitment and alignment issues early to prevent downstream defects. • Collaborate with Quality and Engineering teams to troubleshoot electrical, mechanical, and software-related issues, contributing to improved system reliability and build consistency. • Document assembly procedures, wiring configurations, and troubleshooting actions to support standardization, knowledge transfer, and Lean initiatives.

2. Manufacturing Operator

   Cascade Canada Ltd.

   May 2023 to May 2024

   Guelph, ON

   • Conducted in process and final inspections of forklift attachments, including forks and hydraulic components, ensuring compliance with drawings and specifications. • Measured critical dimensions and tolerances using vernier calipers, micrometers, and gauges across high volume manufacturing components, supporting consistent inspection accuracy. • Verified part numbers, revision levels, surface finish, and weld integrity prior to QA release and tagging. • Escalated non-conforming products and supported root cause analysis (RCA) and CAPA activities, improving defect containment and corrective action effectiveness. • Maintained inspection logs, route sheets, and product history records while following Lean, 5S, and safety protocols. • Participated in daily production meetings, providing structured feedback on quality issues and process improvement opportunities.

3. Metallurgical | Quality Control Technician

   Dana Corporation

   Jul 2022 to Feb 2023

   Ontario, Canada

   • Performed incoming, in-process, and final inspections including first-off and last-off checks under IATF 16949 requirements for automotive manufacturing components. • Conducted burst tests, leak tests, core plate thinning verification, cleanliness testing, flatness tests, and weld sectioning to validate product requirements. • Operated X-ray equipment to inspect brazed joints, identifying internal defects and supporting joint integrity. • Performed material failure analysis and supported NCR investigations using structured root cause methodologies. • Raised non-conformances, followed quarantine procedures, and maintained controlled inspection documentation in line with quality standards. • Supported PPAP, MSA, and FMEA activities, contributing to ongoing continuous improvement initiatives.

4. Junior Metallurgical Engineer

   Northern Alloys Pvt. Ltd.

   Jun 2021 to May 2022

   Bhavnagar, Gujarat, India

   • Performed receiving, in-process, and final inspections on steel castings and fabricated components supplied to industrial and automotive sectors. • Reviewed MTRs and CMTRs against ASTM and ASME specifications to ensure material compliance and traceability. • Conducted post-heat treatment inspections verifying hardness, microstructure, and dimensional stability. • Supported welding inspections including fit-up, visual inspection, and PWHT verification under senior supervision. • Maintained QA documentation, ITPs, and history dockets while assisting in source surveillance and NCR preparation.

5. Junior Engineer

   Sonani Jewels Pvt. Ltd.

   Jul 2019 to Dec 2021

   Surat, Gujarat, India

   • Operated and maintained HPHT hydraulic press systems used in diamond enhancement processes. • Maintained calibration control and monitored critical process parameters to ensure consistent output. • Performed preventive maintenance and documented equipment readiness to minimize downtime. • Followed strict SOPs and safety controls for high-pressure and high-temperature operations. • Collaborated with engineers to troubleshoot process deviations and improve operational reliability. • Maintained daily production and quality logs, reinforcing discipline in control plan adherence.

1. Conestoga College

   Graduate Certificate, Quality Assurance Engineering

   Cambridge, ON

   2024 to 2024

   Relevant Coursework: ISO 9001 quality systems, inspection methods, statistical process control (SPC), audit readiness, quality documentation, and compliance in manufacturing environments.

2. Conestoga College

   Graduate Certificate, Process Quality Engineering

   Cambridge, ON

   2023 to 2023

   Relevant Coursework: Process control, Lean manufacturing, root cause analysis, FMEA, continuous improvement techniques, and manufacturing process optimization.

3. Indus University

   Bachelor of Technology, Metallurgical Engineering

   Ahmedabad, India

   2016 to 2019

   Relevant Coursework: Materials science, metallurgical testing, heat treatment, mechanical properties of metals, and quality inspection principles.

4. N.M. Gopani Polytechnic Institute

   Diploma, Metallurgical Engineering

   Ranpur, India

   2013 to 2016

   Relevant Coursework: Metallurgy fundamentals, shop-floor inspections, manufacturing processes, material testing, and production quality control.